Every rib and every radius needs a purpose – a reason for us to create it. Each new product and design requires its own road map. We’ve developed countless concepts into consumer goods that are a welcome part of everyday lives around the world. One of our greatest strengths is our confidence and innovation when it comes to building on briefs while staying true to requirements. This culture of innovation runs deep in the soul of Hayco.

Co-innovation and development

Starting with concept creation, our team works directly with customers from ideation to design and development through to engineering. Our diversified expertise equips us with the capabilities needed to handle everything, including rapid prototyping, 3D Computer-Aided Design and in-house testing at our own laboratories. Our experienced teams provide the knowledge to support joint product development and offer manufacturable products in line with customer requirements.

Modelling and simulation

To bring ideas to life, we use simulation extensively as part of the New Product Introduction process. For complex analysis and simulation, we work with our trusted network of specialists and experts who offer a wealth of expertise and experience across all areas of design and production.

Engineering

Our 150-strong team of engineers brings unparalleled experience across industrial, mechanical, electrical and packaging design to each project. Their combined expertise informs a robust and thorough approach, whether the project requires stringent product validation testing, molding and data verification, or tool development and material selection.

Mold-making

Our vertically integrated and precision in-house mold fabrication and maintenance services have cemented our reputation as one of the world’s leading mold-makers. All molds are verified according to exacting international standards. We leverage cutting-edge hardware and software, offering rapid tooling and life-cycle management to deliver services tailored to each project.